Once these bolts are removed, the tensioner can be maneuvered out from the side of the engine (See Figure 21 and Figure 22). do NOT contact me with unsolicited services or offers; post id: 7594646399. posted: . Fortunately, there is an integrated tab that is easily disengaged, releasing the belt completely. 12. Feed it around the A/C compressor and alternator. Ribbed Belt Tensioner FOR MINI R52 1.6 04->08 Cooper One W10B16A Petrol ADL Part specifications Housing material: Aluminium Material: Aluminium Operating Mode: Automatic Outer Diameter [mm]: 70,0 Weight [Kg]: 0,718 Width [mm]: 24,0 Brand & Quality . The lubrication eventually dries up or wears out and may cause noises. The average cost for a Mini Cooper Countryman drive belt tensioner replacement is between $447 and $520. Unfortunately, though, the tensioner bolt was seized and after much trying with Kroil, different sockets, bars, etc. Once you get the pulley up, have your assistant press the locking pin to hold it in place. You should consider replacing your tensioner every 60,000 miles or 4 years. The serpentine belt is kept in place by a small dampener and a coil spring mounted to the end of an idler pulley. This tensioner will will work on all the Gen 2 cars with an N12 or N16 Cooper engine, or the N14 & N18 Cooper S engine. Unfortunately, the condition of the tensioner itself is hard to observe. But didn't read of any. Fits: 2002-2006 R50 MINI Cooper and R53 Cooper S Hatchback. If not, then it's time to change the belt. RO PARTS 11287571015 Info . I narrowed it down to either the chain rattling or the drive belt/pulleys rattling/chugging. BoostCzaR53, brad_c-ville_VA - Nick at Pelican Parts. Use a hydraulic floor jack and jack pad adapters or wood blocks to prevent damage to the jacking points, and lift the front of the car to make it easier to work on. Your Login Failed. - Nick at Pelican Parts, I did the same as Josh below. I am replacing the oil pump on my 07' r56 turbo s and I need to acquire a torque spec for the bolt pn-11417553143 that holds the chain sprocket to the oil pump shaft? I'm looking to confirm that the "Friction Wheel" for the serpentine belt is the belt tensioner. 4. Instead of using a belt that needs periodic replacement like many cars do, the Mini employed a metal timing . See our tech article on wheel well liner removing. Your E-Mail and/or password are incorrect. Once the second hole protrudes from the tensioner, stick the retaining pin through it to lock the tensioner in place and remove the serpentine belt (See Figure 8). See our tech article on jacking up your R56 MINI. MINI MINI (R56) Cooper S 1.6l, 184 PS/135 KW . excellent pictures and comments I would add that the friction wheel service pull can hang, you need to apply outward tension and jiggle the wheel. BMW's Mini Cooper has hit the sweet spot with American drivers, with sales approaching 300,000 in recent years.. The MINI Cooper S uses a serpentine belt to drive the various ancillary components on the engine. Recommended. While steam bellowing out from under the hood of a vehicle may look cool in the movies, it is not something you want to see happening to your Mini Cooper 2001-2006 Replacing CVT Transmission Fluid Perhaps that is what you meant. only trouble with fitting only a new tensioner on a old worn chain kit is chances are when the chain has stretched so much it slips or top guide snaps there will deffo be no warning as many do give a warning with a rattle,, also and by far the worst thing it will do is run the car for longer with retarded timing this will hurt 02 sensors and cat and even cause valve stem seal issues or cracked valves from the over thermo effect it causes,, 60.000 miles seems to be the life of most chains some go to 100k but do a lot of damage by doing so. For the Belt Buckles or Tensioner . Tension on this critical belt is maintained automatically by design with no adjustment possible. Tensioners fail when the belt breaks, causing the retaining clip to fail or when the bushings . MINI factory Replacement Serpentine ribbed V-belt. What a bear until I used the jack method for tensioner and a 14" 1x1 piece of wood. 9. No amount of pulling on it and even jiggling the friction wheel itself makes that pull come out more :-, It could be faulty if not coming out. Search for more parts for MINI COOPER. Standard Replacement . It's a good idea to also install a tensioner stop as added insurance. WHen left too long the pulley will lose it stability and actually throw the belt. Passwords are case-sentive.If you continue to have problems click on the Help Icon for additional options. Now tighten the lower engine connection bolt to 38Nm (28ft/lbs.) If you would like your login information reset, click on the button below to request your login information to be reset. Belt Buckle is sold separately. 02-21-2023 134495 Passenger Seat Belt Tensioner Replaced. Mini Cooper Paceman R61 2013-2016 L4 1.6L Petrol. Mini R55 R57 R60 Cooper S Clubman Drive Belt Tensioner w/ Pulley 11287571015. The mechanics don't know where to start looking for the problem. Replacement belt tensioner for the MINI Cooper. 4.6 4.6 out of 5 stars (5) $36.99 $ 36. No information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. When leaving a comment, please leave your vehicle information. Login with your E-Mail Address. Next, jack up the front of the car and secure it on jack stands and remove the front splash shield under the front of the car. Before inserting the new tensioner, pull the pin to remove it. Delivery Jan. 13 Add TO CART Products in Category. Alternators wearing out Mini Cooper 2001 to 2006 How to Replace Water Pump How to Change CVT Transmission Fluid You note that on the R50, the engine mount also needs to be removed. They may have that info. Problems with hydraulic belt tensioner. If you encounter this, stop, carefully rectify the problem and move on. DAYCO 89644 Info . The procedure to do the 2nd generation is a lot different, and easier, than how to do it on earlier generation cars. . Take her for a test spin and make sure there's no squealing as well as warning lights illuminated. A stretched belt is relatively easy to spot. Wanted to give a shoutout to this awesome guide! The friction wheel can fail a few different ways. ). In addition, the tensioner and its pulley may develop defects. 2010 R56 Mini, Thanks for sharing your repair process and experience. Start with a new stock tensioner and remove the two 13mm bolts that hold the damper. It's cheap insurance against accidentally touching an electrical connector or terminal and causing damage to the vehicle's electrical system. It's free! Now remove the two 16mm bolts that secure the front mount to the mount located on the passenger side wheelhouse (See Figure 15 and Figure 16). This article applies to the Mini Cooper (2001-2006). This range does not include taxes and fees, and does not factor in your specific model year or unique location. Thanks for the feedback. Now youre ready to replace the tensioner in your car. Belt routing is a little tricky. Feel underneath the rail. USA e Internacional United Kingdom Germany Spain France Italy . Thanks for the Info. Recycle parts, packaging and fluids when possible. . . Use the belt tensioner tool to pull the pin and relieve the pressure on it. Retro's jack idea worked! MINI Factory Replacement Belt Tensioner Assembly for the Cooper S. 2002-2006 R53 MINI Cooper S Hatchback 2005-2008 R52 MINI Cooper S Convertible. With the R53 MINI, its not a question of if, but when the belt tensioner will fail. Do you have a picture of the lock carrier? (In the photo below, the tensioner damper failed and rotated into the crank pulley, machining off parts of the crank pulley in the 30 seconds it took to pull off the highway to check. All that remains at this point is to refit the air box, the fuel tank vent valve and the radiator hose bracket. 903 too big. Finally 896mm belt is what you need for this car. MAINTENANCE SCHEDULE?see our Mini Cooper Service & Maintenance Guide. The strut on the belt tensioner had a broken ring and it was making a metal sound when the car was on idle or going to a stop because it was almost loose. To reduce the chance of belt failure, replace belt every 4 years or less. - Nick at Pelican Parts. Thank you for your post I am a mechanic and find it so helpful to find sites like this one . S Chili; S Clubman; S Hot Chili; S Model; S Salt Patience and gloves will spare you busted knuckles. Part # 39127. Description. 1,000,000 replacement parts in stock. Released tension the same way after installing new belt. Ride side and left side sold separately. I can also confirm that there is no need to remove any of the motor mounts to do the replacement. A handy Mini Cooper Maintenance Schedule Guide for the Gen2 2007-2016 Mini Cooper & Cooper S models. Moving the pulley with the drive belt off is OK. - Nick at Pelican Parts. Get Yours Today! Now you should be able to pull the inner fender back enough to access the belt. To replace the belt tensioner, first remove the headlights, serpentine belt and lock carrier. Yeah chuffed with that, thanks for the help Mike. Screw in the two Torx fasteners which hold the bumper cover in place. The belt is tensioned by a strong tensioner and does not need periodic adjustment. If a pulley bearing deteriorates, it can tilt and allow the belt to fly off the pulleys. Jack from front of car. For a better experience, please enable JavaScript in your browser before proceeding. There should be at least half of a circle visible. The puller bearing will no longer be smooth. Replace the passenger wheel and drop your car. We can send one you to. We are trying to remove the tensioner on a 2007 Mini Cooper S. What size Torx socket is needed to remove the tensioner bolts? 2011 mini countryman s. as you can see in the photo, it's about how much I have left and gor the life of me it doesn't go. You can kick it away while you are holding in the tensioner service position pin. This bolt has to be accessed from inside the wheel well. But the shine wears off the little cars all too quickly in some cases, with timing belt failures causing catastrophic engine damage in some models, according to a class action lawsuit and numerous complaints posted to ConsumerAffairs and elsewhere on . Inspect this belt every couple oil changes WITH THE ENGINE OFF. If something seems different, let us know and share your info to help other users. If you see any signs of cracking on the inside (ribbed) surface - replace the belt! - Nick at Pelican Parts. Wedge it place between tensioner and ground. Slowly jack up until you can put pin in. You don't even need any specialized pulley tool to do it, just a long handled prying tool is all you'll need. Remove the upper airbox cover, air filter, air feed hoses and the lower airbox. See our article on installing a belt tensioner stop for more info. Thanks for the additional info. Worked beautifully. The R55/R56/R57 models are a bit different then the early cars. MINI factoryOriginal Serpentine ribbed V-belt. We have the best products at the right price. the tensioner is removed. I found this easier than messing around under the car. . The alternator and the AC compressor are driven by one belt, tensioned by an automatic tensioner. 1A Auto is not responsible or liable for any loss damage (including, but not limited to, actual, consequential, or punitive), liability, claim, or any other injury or cause related to or resulting from any information posted in this video. Join our Mini Cooper Forums to talk about your new Mini. See factory original 04/2010 and later models. The Mini Cooper timing chain recall affects consumers who purchased specific vehicle models made between 2007 and 2010. The water pump is driven by a friction wheel. Hey there. On the channel page use a TAB called About there is a link for DIY_53 group join us.Replacing a failed belt tensioner in a Mini Cooper S 2006 - R53 without lifting or droping the engine. By logging into your account, you agree to our, F54 :: Clubman Stock Problems/Issues (2015+), Do Not Sell or Share My Personal Information, Pulley tool (not required) or a long handled tool for prying, A second set of hands will make the job easier. MINI factory OEM replacement FRONT Seat Belt Tensioner or Buckle. 89. Once you lock the tension on the spring, try to feel for lateral movement in the damper. Thanks for the follow up. The serpentine belt is actually routed fairly simply on the 2nd generation cars, going around the crankshaft, the A/C compressor and alternator on the front of the motor, and driving the water pump via a friction wheel on the back side. The tensioner can be a pain to install and get the belt back on. 2-Year Warranty. These type of comments add so much to the Pelican tech community. Do you know the length of the belt by chance? . All do-it-yourself projects entail some risk. Give The Pelican Parts parts specialists a call at 1-888-280-7799. Labor costs are estimated between $306 and $386 while parts are priced at $205. Keep an eye out for any cables or items that may be binding or getting caught. The Non-S Cooper models use a different design for the belt tensioner, however, it does require that you remove the engine mount as with the Cooper S. Begin by removing the serpentine belt (Refer to our article on serpentine belt replacement for more information). Duralast Belt Tensioner 305624 Part # 305624 SKU # 195974 1-Year Warranty Check if this fits your 2004 Mini Cooper Notes: Drive belt tensioner PRICE: 113.99 Belt Type: Serpentine Material: Plastic Outside Diameter: 70 Width: 24 $11399 Free In-Store or Curbside Pick Up SELECT STORE Home Delivery Standard Delivery Est. You can book online and the mobile mechanics on our network will come and do the work on your doorstep, one way to make your life a little easier! Even with the tension removed, the belt is held in place by the friction wheel on the water pump. Changed my belt on my 2010 mini and ended up moving the crankshaft pulley independent of the others, now it drives fine but there is a loud, metallic 'ting, ting, ting' when I drive. Often referred to as the "Death Rattle Noise", this audible sound coming from the engine bay is the timing chain in your R55, R56, or R57.When you first start your car you may experience a noise coming from the engine bay on a cold morning, once the engine warms up the noise may go away. 2002-2006 MINI Cooper S . Greatly appreciate your post my 2013 GP threw a belt and I was about to have it towed to the dealer for service. Tighten the bolts but do not over-tighten. Mini. Due to its compact design and limited space in the engine compartment, the Prince engine was manufactured with a friction wheel to take the place of a traditional belt-driven water pump. Now remove the long 16mm bolt securing the tensioner arm to the engine (See Figure 20). The water pump is driven by a friction wheel. Article was very helpful, but I didn't see anything that looked sturdy enough to 'pry' against. Economy . . 10. Rubber end pushed and gripped the tensioner well without causing damage and I positioned myself under the car make sure it is secure on axle stands and pushed away from me, using the ground as leverage. If you would like your login information reset, click on the button below to request your login information to be reset. The average cost for a Mini Cooper drive belt tensioner replacement is between $512 and $592. Life expectancy of the belt and tensioner is determined over time with extremes of temperature and simply task of keeping up with the high performance motor. Replace your broken or worn out stock belt tensioner dampener on your Supercharged MINI! For the Cooper S Belt Tensioner Tool, see NME5990. I am answering my own question below..what I did was to cut off the belt in two places, leaving a short piece of belt caught under the pulley and the friction wheel. Give yourself more than 2 hours and even though the engine has been raised, it is still a terrible place to try to wrench. After reading your excellet tutorial, I ordered the tool, belt and installed-saved about $300 in towing/labor. Labor costs are estimated between $280 and $353 while parts are priced at $167. FIXED PRICE ENGINE REFRESH SORT OUT OIL USE AND SMOKING AND TIMING CHAIN ISSUES AND A NUMBER OF OTHER ISSUES , PRIVATE MESSAGE ME FOR DETAILS , SOUTHWEST UK AREA , many people all over uk send car deliver car and catch train or bus home and when fixed collect them , main dealers want over 800 for a basic kit, genuine parts for chain and guides and tensioner and bottom sprocket plus stretch bolts 250 for genuine parts,, thats the trouble with new longer tensioners they make it sound fine until the day its not fine, it will start with needing a upstream 02 sensor or cat and feel like a hesitation when reving all the revs ie flat,, those engines when timing is perfect will rev in 3rd gear all way to limiter if dont then thats a good sign its running retarded,, i know people that had no warning went to start car in morning and it jumped teeth and bents valves, its not a if its deffo a when, water pump maybe alternator free wheel pulley faulty maybe even the jockey wheel can fail and rattle, Here's the drive belt, will post back after its changed with the result. ), You should regularly check the health of your belt anyway and replace it every 30,000 miles or two years (more often if you track your vehicle). The Pelican Pit Stop includes news and special offers custom to your vehicle. a href="https://www.pixgermany.de/products/v-belts.php"Keilriemen/a, I do not have that info, the parts specialists might. Search for more parts from this donor vehicle. Thanks for the follow up. Your biggest friend here will be a 10mm offset box end wrench. Thanks for all the info at Pelican Parts! JavaScript is disabled. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Cost was 600 inc labour and VAT at a trusted independent. I'm going to 2nd CooperSml here. Changing the serpentine belt on your 2nd generation Mini Cooper shouldn't be something to run away from. Passwords are case-sentive.If you continue to have problems click on the Help Icon for additional options. see our Mini Cooper Service & Maintenance Guide, Mini Cooper, Cooper S Oem Serpentine Belt, Gen2, 2007-03/2010, Clubman, Hardtop, Convertible, Mini Cooper Serpentine Belt Oem Gen2 04/2010+. 10/2005:13.88mm 6PK1388This is the OEM size for Mini Cooper JCW: 13.74mm 6PK1374I use on Mini Cooper S 2006 a 15% reduction pulley. These type of comments add so much to the Pelican tech community. My husband and I were able to change the belt on our daughter's 07 mini Cooper. Give our parts specialists a call at 1-888-280-7799. Top Selling Engine Maintenance Items for your MINI Cooper. In the photo above I've got my socket on there with my torque wrench. MINI Cooper R56 (2007-2011) Technical Articles. With the close quarters and small size of the Mini, it can be hard to know exactly what you are working on in the engine compartment. Easy peasy. Glad you caught it. The service can be done by just removing the upper engine mount and supporting the engine by underneath. If therea are any signs of wear, cracking, glazing, or missing sections, REPLACE IMMEDIATELY. 2005-2008 R52 MINI Cooper S Convertible. - Nick at Pelican Parts. Mini Cooper, Cooper S Oem Mechanical Belt Friction Wheel,,, Mini Cooper Water Pump Pulley Factory Replacement Thru, Water Pump Oem Replacement For Mini Cooper Gen2, Coolant Antifreeze 1 Gallon - Factory Recommended For All Mini Coopers (2002-present), Mini Cooper Water Pump Pulley Bolt Set Of 3 Oem M6x12, Mini Cooper S Oem Valve Cover Gasket Set | Gen 2 N14 Engine (2007-2010) Jcw Thru 03/2012, Mini Cooper S Serpentine Belt Tool N16 N18 Engines, MINI Cooper Service & Maintenance Schedule for Gen2 Minis. Place the 16mm bolt through the lower engine connection, but don't tighten it just yet. Underneath the valve you will also see an electrical plug that must be disconnected (See Figure 5). You could be entitled to reimbursement of costs associated with repairing the timing chain, tensioner, and engine damage caused by the defective parts. it's the same size. There should be resistance, but smooth movement. Thanks for sharing your installation process and experience. 2007-2013 R56 MINI Cooper and MINI Cooper S Hardtop2008-2014 R55 MINI Cooper and MINI Cooper S Clubman 2009-2015 R57 MINI Cooper and MINI Cooper S Convertible 2012-2015 R58 MINI Cooper and MINI Cooper S Coupe 2012-2015 R59 MINI Cooper and MINI Cooper S Roadster 2011-2016 R60 MINI Cooper and MINI Cooper S Countryman 2013-2016 R61 MINI Cooper and MINI Cooper S Paceman. I see camman said he ordered a tool. There should be at least half of a circle visible. 2005-2008 R52 MINI Cooper and Cooper S Convertible. Check out this short video cl. Simply pull the tab out and, while holding, slide the belt off the pulley. You need to be patient and use a long wrench.Size of serpentine Belt for Mini Cooper S 2006This is OEM belt size for Mini Cooper S 2006 R53 prod. Please try again. Login with your E-Mail Address. Hatchback; Wagon . If not, then its time to change the belt. No, I don't have a photo to share. Symptoms of Idler Pulley Failure on Your MINI Cooper. Thanks for the feedback. Dedicated for rotating the belt tensioner. Protect your eyes, hands and body from fluids, dust and debris while working on your vehicle. This is an original quality part manufactured by Blue Print. You can now lower the jack. If you do not have an account but would like to check the status of an order, request a change, or report a problem with an order or shipment, please go to our, Include all vehicles manufactured before 2003. Mini-Cooper Seat Belt Webbing Replacement. This article applies to the Mini Cooper (2001-2006). 11-20 JEEP DODGE CHRYSLER RAM BOLT-6 LOBE RECESSED HEAD MOPAR 6509455AA, For Ford F-250 Super Duty MOOG Front Suspension Track Bar Bushing 2005-2019 pb, Mini R55 R57 R60 Cooper S . May require A LOT of force. Make sure that the belt is correctly seated on all the pulleys. Description. FREE delivery Fri, Mar 3 . Spin all the other bearings on the belt to make sure they're good - especially the water pump. Related repairs may also be needed. Description. factory original 04/2010 and later models. There may be some things in the works. Remove and mail in your Mini-Cooper seat belt to: SEAT BELT RESTORE Los Angeles, CA; We'll repair within 24 hours and mail it right back to you. Are there any more tools needed than a prybar? We appreciate it. - Nick at Pelican Parts. MINI > 2008 > COOPER > 1.6L L4 Turbocharged > Belt Drive > Belt Tensioner. If your Mini-Cooper seat belt is frayed, fraying, ripped, cut, torn, worn out, faded, stained, old, dog chewed or you simply want to upgrade the color, we can . The friction wheel drives the 'on-demand' water pump by varying the friction to the serpentine belt to drive the water pump when needed. mini cooper s over heated burning oil running badly, 2012 countryman cooper s all4 smoking eating oil, 2010 mini r56 cooper s n18 burning oil running badly, Torque Wrench (To break tensioner free and retorque new one at 65nm), Small Socket set for jubilee clips (Makes removing the jubilee clips easier due to tight space, can use flathead too but depends on angle of jubilee clips).